PCTLR-521A Double Pump Cementing Trailer
描述
PCTLR-521A Double Pump Cementing Trailer SERVA
1. Overview
The PCTLR-521A double pump cementing trailer is configured with TPH400 plunger pumps as the core cementing pumping equipment. The complete unit is fully assembled with a semi-trailer chassis, dual main engines, two sets of transmissions, a pair of TPH400 triplex pumps, C7 hydraulic power unit, air supply system and ACM-IV.1 automatic mixing system to form an integrated cementing operation unit.What’s app +8615972752793Luben@youlongpetro
The input shaft of the TPH400 pump is arranged parallel to the engine center line, placing the pump fluid end at the rear section of the trailer unit. This inline structural layout greatly simplifies daily pump maintenance and routine on-site servicing. When matched against conventional cementing plunger pumps with identical plunger dimensions, the TPH400 pump delivers superior performance in maximum operating pressure, extended stroke length and reliable self-priming capability.
2. General Specification
Maximum working pressure: 95.2 MPa (14,000Psi W/ 4″ fluid end)
Maximum flow rate: 2.7 m3/min (w/ one 4″ and one 4 1/2″ Fluid End)
Density adjustment range: 1.3-2.5g/cm3
Automatic control precision: ±0.02 g/cm3
Mixing capacity: 0.3-2.3m3/min
Operating ambient temperature: -20°C to 50°C
Overall dimension (mm): 11240(L) x 2500(W) x 4100 (H)
Net weight: 28000kg
| Chassis | Tonqhua or US Atoka chassis | |||
| Engine | r C13 475 HP@2100 RPM (2 sets) | |||
| r C15 540 HP@2100 RPM (optional) | ||||
| Detroit S60 475HP@2100RPM (optional) | ||||
| Transmission | Allision 47000FS (5 forward gears + neutral gear) (2sets) | |||
| Hydraulic system | powered by C7 power unit, closed loop for c-pumps, open loop for aqitators | |||
| Power unit | lar C7 300HP@2200RPM engine supplies power to hydraulic system | |||
| Triplex pump (2 sets) | ||||
| Model/type | SERVA TPH400 Reciprocal, horizontal sinqle action plunqer pump | |||
| Stroke | 8″(203.2mm) | |||
| Max. B.H.P | 600 BHP (447Kw) | |||
| Gear ratio | 8.6:1 | |||
| Fluid End | 3 3/8″ | 4″ | 4 1/2″ | |
| Rated pressure | 138MPa | 96MPa | 77MPa | |
| Max. flow | 0.86 m3/min | 1.2 m3/min | 1.52 m3/min | |
| ACM-IV .Imixing system | ||||
| Mixer | High energy recirculating jet mixer | |||
| Dry cement valve | off-center bulk cement meterinq valve | |||
| Mixinq Water pump | SERVA 4X3 (1.5 m3/min@0.78MPa) | |||
| Slurry recircuiatinq/booster pump | SERVA RA56 (3.7 m3/min@0.45MPa) (two sets) | |||
| Densitometer | Micro Motion 3″ F300 non-radioactive densitometer | |||
| Computer system | AB PLC | |||
| Others What’s app +8615972752793Luben@youlongpetro | ||||
| Mixinq tank | 12 BBL (2 m3) | Fuel tank | 900 L | |
| Measuring tank | 2×10 BBL (2×1.5 m3) | Hydraulic oil tank | 170 L | |
| Air tank | 80L | |||
3. Features
– Equipped with independent C7 auxiliary power unit to support stable auxiliary operation of the whole system.
– Adopts SPS non-leakage packing system to ensure excellent sealing performance during long-term operation.
– Fitted with air inlet shutoff emergency kill system to guarantee equipment and operation safety under abnormal working conditions.
– Integrated high energy recirculating jet mixing system to achieve efficient and uniform slurry mixing.What’s app +8615972752793Luben@youlongpetro
– Supports portable wired and wireless dual-mode data acquisition system for flexible on-site data collection and recording.
– Optimized and simplified operating logic fits conventional working habits and actual operation requirements of oilfield sites.
– Adopts off-center dry cement valve structure to effectively prevent bulk cement blockage and ensure smooth material conveying.
– Equipped with a 10-inch operation display screen, enabling intuitive real-time monitoring of all core operating data.
– F300 non-radioactive densitometer features easy daily cleaning, as well as outstanding safety and operational reliability.
– The TPH400 pump inline mounting design greatly reduces the difficulty of daily inspection, maintenance and servicing work.
– Built-in plunger pump overpressure protection system will automatically switch the engine to idle state and shift the transmission to neutral gear when overpressure occurs, realizing intelligent safety protection.What’s app +8615972752793Luben@youlongpetro
– Multiple trailer chassis options are available, including domestic and imported models. Customized low-profile, heavy-duty, high-temperature resistant and desert-specific chassis can be selected to adapt to various complex working environments.
