PCS-821B Cementing Equipment Skid Mounted Auto Density Control Double Pump SJS SERVA
描述
PCS-821B Cementing Equipment Skid Mounted Auto Density Control Double Pump SJS SERVA
Skid mounted cementing equipment is designed for offshore platforms and remote onshore working sites, particularly desert regions inaccessible to standard transportation vehicles. Users can select from three mainstream cementing plunger pump series including TPA400, TPH400 and TPB600, together with various plunger sizes to accommodate diverse field operating conditions. The whole unit is built with comprehensive offshore-grade anti-corrosion treatment. Luben@youlongpetro.com Tailored to the special operating environment of offshore platforms, a complete Zone-II explosion-proof version is also available for deployment in hazardous areas.WhatsApp+8615972752793
1. Overview
The PCS-821B auto density control double pump cementing skid is a newly upgraded cementing solution configured with QPA1000 plunger pumps and ACM-IV.1 automatic mixing system.
The QPA1000 plunger pump is well suited for deep well cementing, sand control operations and medium-to-small scale fracturing applications. Featuring compact structure and lightweight design, this new pump model fills the power gap between 600HP and 1800HP cementing pumps, covering working conditions that lack matching conventional plunger pump models. Luben@youlongpetro.com In addition, most core components of the QPA1000 pump are interchangeable with TPB/TPD600 series pumps, bringing great convenience for spare parts management and field maintenance.WhatsApp+8615972752793
The skid’s high energy mixing system is powered by PTO output from two transmissions. Thanks to its compact overall layout, the unit adapts perfectly to space-restricted working scenarios, which makes it ideal for installation and operation on offshore drilling platforms and other compact operation sites.
2. General Specification
Maximum working pressure: 14,140Psi (97.5MPa, w/3″ fluid end)
Maximum flow rate: 7m3/min (w/ two 4 1/2″ fluid ends)
Density range: 1.3~2.5g/cm3
Automatic control precision: ±0.02 g/cm3
Mixing capacity: 0.3~2.3m3/min
Working ambient temperature: -20°C – 50°C
Overall dimension (mm): 7200(L) x 3100(W) x 3250(H)
Net weight: 28000kg
3. Technical Specification
| Engine | C27 1150 HP@2100 RPM (2sets) | ||||||||
| Transmission | Allision S8610 | ||||||||
| Hydraulic system | Driven by transmission PTO, closed loop for c-pumps, open loop for agitators | ||||||||
| Triplex pump (2 sets) | |||||||||
| Model/type | SERVA QPA1000 Reciprocal, horizontal single action plunger pump | ||||||||
| Stroke | 6″ (152.4mm) | ||||||||
| Max. B.H.P. | 1000 BHP (746Kw) | ||||||||
| Gear ratio | 4.6:1 | ||||||||
| Fluid End | 3″ | 3 1/2″ | 4″ | 4 1/2″ | |||||
| Rated pressure | 14,140Psi (97.5MPa) | 10,000Psi (69MPa) | 7,958Psi(56.1MPa) | 6,290Psi(43.4MPa) | |||||
| Max. discharge rate | 1.65 m3/min | 2.13 m3/min | 2.78 m3/min | 3.52m3/min | |||||
| ACM-IV1mixing system | |||||||||
| Mixer | High energy recirculating jet mixer | ||||||||
| Dry cement valve | off-center bulk cement metering valve | ||||||||
| Mixing Water pump | SERVA 4X3 (1.5 m3/min@0.78MPa) | ||||||||
| Slurry recirculating/booster pump | SERVA RA56 (3.7 m3/min@0.45MPa) (two sets) | ||||||||
| Densitometer | Micro Motion 3″ F300 non-radioactive densitometer | ||||||||
| Computer system | AB PLC | ||||||||
| Others Luben@youlongpetro.com | |||||||||
| Mixing tank | 8 BBL (1.4 m3) | Fuel tank | 1500 L (optional) | ||||||
| Measuring tank | 2X10 BBL (2X1.5 m3) | Hydraulic oil tank | 200 L | ||||||
| Air tank | 80L | ||||||||
4. Features
– Adopts off-center dry cement valve structure to effectively prevent bulk cement blockage during material delivery.
– Equipped with air inlet shutoff emergency kill system to secure equipment safety under abnormal operating conditions.WhatsApp+8615972752793
– Integrated plunger pump overpressure protection system to prevent equipment damage caused by excessive working pressure.
– Configured with SPS non-leakage packing system to ensure long-term stable sealing performance. Luben@youlongpetro.com
– Built-in emergency mixing system guarantees continuous slurry preparation in case of unexpected system failure.
– F300 Non-radioactive densitometer supports simple daily cleaning, with excellent safety performance and operational stability.
– Optimized operational logic matches conventional oilfield working habits and simplifies field operation procedures.
– Fitted with a 10-inch operation screen, enabling real-time viewing and monitoring of all core working data.
– Supports portable wireless and wired dual-mode data acquisition system for flexible on-site data recording and analysis.
